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On the truss manipulator robot processing requirements are introduced.
Truss manipulator robot, the parallelism and levelness of the two rails in the end how to control it? Today Xiaobian for you to explain in detail. This long stroke is processed by CNC gantry milling. The adjustment of the device when playing the table is also a very important factor. Therefore, it is not recommended to fill the guide rail. Then, if the height is low, you can adjust the slider and the washer on the sliding contact surface. In fact, this kind of large-span truss does not need to pay too much attention to the parallelism of the two guide rails. It only needs: 1. The straightness accuracy of the guide rail processing; 2. The device debugging should meet the planning requirements; 3. One end is guided and the other end is floating supported. So if the rail is placed horizontally, the upper and lower layers are not working and the mat is not padded, then it will not get stuck. Therefore, in this case, you can still use the washer to adjust the joint surface of the slider and the slider! Because the main track completes a certain degree of straightness, thus ensuring the straightness of the main track, and the sub-track passes through the east-west device according to the parallelism. Machining grooves on the square tube to form a reference surface. Close the locking screws on the reference surface, or refer to the guide rail device on the machine. Then the generalization of the device guide rail is usually divided into several types? Kneading aluminum profile or rectangular hollow steel profile. That is, if for the sake of quick and convenient assembly, two parallel positioning tables can be processed on the device surface of the profile, and the important thing to ensure the two positioning tables is that the clamping method of the profile on the gantry milling machine determines whether the device surface of the guide rail can satisfy the application requirements. If the clamping is not suitable, the profile will be removed from the milling machine and the accuracy of the positioning appearance of the device will not be satisfactory. Therefore, the key problem is how to ensure that the clamping method on the milling machine should be as consistent as possible with the use of the state, so that the accuracy of the appearance of the rail device is satisfactory.
02
2024
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Large-span truss does not need to pay too much attention to the parallelism of two guide rails
This large-span truss does not require much attention to the parallelism of the two rails. It only needs: 1. The straightness accuracy of the guide rail processing; 2. The device debugging should meet the planning requirements; 3. One end is guided and the other end is floating supported. So if the rail is placed horizontally, the upper and lower layers are not working and the mat is not padded, then it will not get stuck. Therefore, in this case, you can still use the washer to adjust the joint surface of the slider and the slider! Because the main track completes a certain degree of straightness, thus ensuring the straightness of the main track, and the sub-track passes through the east-west device according to the parallelism. Machining grooves on the square tube to form a reference surface. Close the locking screws on the reference surface, or refer to the guide rail device on the machine. Then the generalization of the device guide rail is usually divided into several types? Kneading aluminum profile or rectangular hollow steel profile. That is, if for the sake of quick and convenient assembly, two parallel positioning tables can be processed on the device surface of the profile, and the important thing to ensure the two positioning tables is that the clamping method of the profile on the gantry milling machine determines whether the device surface of the guide rail can satisfy the application requirements. If the clamping is not suitable, the profile will be removed from the milling machine and the accuracy of the positioning appearance of the device will not be satisfactory. Therefore, the key problem is how to ensure that the clamping method on the milling machine should be as consistent as possible with the use of the state, so that the accuracy of the appearance of the rail device is satisfactory.
Talking about the price of truss manipulator depends on what factors?
The price of truss manipulator depends on the number of truss manipulator axes, load, stroke, tooling, supporting mechanism, etc. The common ones are two axes and three axes. The price of one-to-one lathe truss manipulator commonly used on lathes is generally tens of thousands of yuan, which needs to be priced according to the factors mentioned earlier in Tiesheng Automation. Truss manipulator is a customized manipulator, which is generally selected and designed according to the requirements of product processing technology. We will introduce the required configuration to you from the following parts, and select and match according to your own processing technology requirements to determine the price of truss manipulator: 1. Feeding form: generally, silo is used more. If relatively small parts are used more vibrating plates, pendulum type silo is generally used for products with special shape and surface requirements; 2. Number of axes of the manipulator: If the two-axis truss manipulator is used in the form of silo or vibrating plate, if it is a pendulum type silo, it must be a three-axis manipulator; 3. Load: The load mentioned here is the weight of the product, and the weight of the fixture should be considered in the actual design; 4. Stroke: The stroke of the general truss manipulator depends on the size of the machine tool or equipment, so the size of the equipment will also be related to the price of the truss manipulator; 5. Tooling: Tooling methods generally adopt the form of clamping and grasping, and there are also methods of vacuum suction cup and straight air adsorption, which are determined according to the product; 6, supporting institutions: generally in addition to the feeding mechanism may also need to support the turning mechanism, blowing mechanism, blanking mechanism, etc; The price of truss manipulator is a very common standard hardware with different prices according to customization requirements, so its price is not fixed. If you need to know the exact price, please contact us. Tiesheng Automation will provide you with truss manipulator with high cost performance.
Yiwen machinery and equipment precision manufacturing
The agile and flexible production system composed of high-speed machining center and truss manipulator has become the mainstream product. The truss manipulator transports parts at high altitude and transports processed parts directly from one machine tool to another. The truss manipulator has auxiliary functions such as inter-process transportation, automatic loading and unloading, and material rotation. Because the transportation is fast, accurate and flexible, the structure is relatively simple and easy to combine. Therefore, it is valued by machine tool manufacturers. The truss manipulator consists of three basic parts: the main body, the drive system and the control system. The robot is divided into Cartesian coordinate system according to its structure, and the manipulator moves along the two-dimensional Cartesian coordinate system. The main part usually adopts gantry structure, which is composed of Y-direction beam and guide rail, Z-direction gate, cross sliding seat, column, transition connecting plate, base, etc. The Z-direction linear motion is an AC servo motor, which drives the gear to roll through a worm gear reducer, and the rack is fixed on the Y-direction beam and the Z-direction ram to drive the moving parts to move quickly along the guide rail. The moving parts are light cross sliding seat and Z-direction gate, and the gate is made of aluminum alloy profile.
Manipulator characteristics and application scenarios
Manipulator is a typical mechatronics system, which is widely used in material handling and assembly production lines and has promotional value. The manipulator adopts an articulated structure, and the material lifting mechanism adopts DC motor drive control, which has the material lifting control function of zero operating force. The main reason why the power-assisted manipulator equipment is widely used is that it has the following characteristics: 1. Convenient handling, zero gravity operation, can complete the handling, assembly and positioning of materials, and become material handling equipment for all walks of life. 2. The positioning is accurate, and it is in a "floating" state in the air, which can realize the rapid operation of materials on the automobile production line. 3. The operation is simple, there is no control button, and human actions are all mechanical action instructions. Rigid structure, can be equipped with any shape of the clamp system. 4. Safety, reduce misoperation, improve safety and work efficiency. From the above analysis, it is not difficult to see that the boom type booster equipment is widely used and the market demand is huge. From the production of household appliances to the production of industrial equipment, from the production of automobiles to the production of locomotives, from the production of chemical products to the production of weapons and equipment, booster equipment is indispensable. In order to improve the working conditions of workers, reduce labor intensity and improve work efficiency, it is a general trend to update the balance arm and the lifting arm.
